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Tom Woods Front Drive Shaft

 
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04Disco



Joined: 27 Jul 2006
Posts: 17

PostPosted: 02/24/2009 8:52 pm    Post subject: Tom Woods Front Drive Shaft Reply with quote

The dealer told me my 04 Disco's Front Drive shaft was wore out and needed replacing. $1200 or so, and that was for the same stock shaft that can't be lubed at the Cardan joint.

I had been meaning to replace the culprit with a Tom Woods shaft for some time, so I figured now was as good as any.

The process was super simple. Just measure the length of the shaft from flange to flange (mine was 24 3/4")and have that number ready when you call Tom Woods. 1-877-4x-woods or www.4xshaft.com

8 nuts later and the old shaft was on the ground. Simple.

$395 and 5 days later the new shaft arrived. Today I rolled under the Disco and 20min later using 2 x 14mm wrenches and a little nail polish the new Tom Woods shaft was installed. Nail polish you ask?? I used it to mark the nuts to show which ones were correctly tightened, since it could be easy to lose track while trying to spin the shaft around.

I did a 20 mile test drive on roads with speeds from 25-70 mph..... It was as smooth as when I bought the Disco. And now I have 4 lubrication points. Very nice, easy, and now Happy!!



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oysterhead



Joined: 11 Jun 2009
Posts: 71

PostPosted: 10/26/2009 7:38 pm    Post subject: Reply with quote

i agree the Tom Woods is an impressive piece of work.

super burly.

but i just put my 2nd one on, and they both have wobbled at 75+ mph.

so, for someone who does a lot of highway miles (and drives over 70mph), I would recommend getting your stock shaft rebuilt instead of the TW.
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Discorock



Joined: 15 Dec 2006
Posts: 134
Location: Flintstone, GA

PostPosted: 10/27/2009 8:43 am    Post subject: Reply with quote

Guys,
I can get you Tom Woods driveshafts shipped to your door for $360
Thanks Todd
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WBDISCO



Joined: 27 Jan 2003
Posts: 303
Location: South Pittsburg, TN

PostPosted: 10/27/2009 9:45 am    Post subject: Reply with quote

you can also replace the ujoints on a d2 shaft for about $60, I have been running one for 6 years now, with no probs witha 4" lift
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Land Limo



Joined: 28 Sep 2005
Posts: 1352
Location: Nashville

PostPosted: 10/28/2009 1:28 pm    Post subject: Reply with quote

Todd, I sent you an email.
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well



Joined: 20 Jan 2009
Posts: 217

PostPosted: 10/28/2009 6:10 pm    Post subject: Reply with quote

Oysterhead can u send me a pm if u still have that old tom woods
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oysterhead



Joined: 11 Jun 2009
Posts: 71

PostPosted: 10/29/2009 4:26 pm    Post subject: Reply with quote

it was within 30 days, so Tom gave me a full refund.

i'm shipping it back in the next few days (waiting for the ups slip to arrive).

i'm getting Todd to rebuild my stock shaft in the meantime.
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Timmy!!!!!!!



Joined: 21 Aug 2004
Posts: 584
Location: Huntsville, AL. and NOLA

PostPosted: 10/29/2009 10:18 pm    Post subject: Reply with quote

oysterhead wrote:
i agree the Tom Woods is an impressive piece of work.

super burly.

but i just put my 2nd one on, and they both have wobbled at 75+ mph.

so, for someone who does a lot of highway miles (and drives over 70mph), I would recommend getting your stock shaft rebuilt instead of the TW.


I have had several friends with TW shafts and I haven't heard a complaint about vibes with them.
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oysterhead



Joined: 11 Jun 2009
Posts: 71

PostPosted: 10/29/2009 10:32 pm    Post subject: Reply with quote

yeah, according to TW, it certainly doesn't affect all Discovery's, but on the other hand it isn't uncommon either. (this is what I gather from lurking on the web, too)

The reason for the vibration isn't clear as he spins the shafts at >3k rpm when balancing.
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Kalahari



Joined: 03 Feb 2005
Posts: 275
Location: Pulaski, TN

PostPosted: 10/30/2009 8:42 am    Post subject: Reply with quote

I've got new front and rear TW's on my 04 DII. So far I've had them at 80+ with no issues. We're taking it to the beach for Turkey Day so I'll report back after that trip.
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04Disco



Joined: 27 Jul 2006
Posts: 17

PostPosted: 11/16/2009 7:11 pm    Post subject: Reply with quote

All,

I've had this shaft on since the post. 10k miles later and still no vibes. I drive to and from Indianapolis and Arkansas at speeds up to 75-80mph. I do a lot of light wheeling in the "back 40" of Ft. Campbell with no issues there either.
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salve7



Joined: 31 Dec 2009
Posts: 22
Location: Sevierville TN

PostPosted: 01/28/2010 3:01 pm    Post subject: Reply with quote

Thought I would chime in here. I have had two Tom Woods drive shafts and both have vibrated at about 75 mph. The first one was sent back and rebalanced and it lasted a year before failing (still don't know why it failed other than I didn't know to grease the center ball with that damned needle attatchment). I bought another one from him and it vibes right at 75 too but I figured it would make me slow down so I didn't bother with a rebalance. One day I am going to get them to rebuild the first and then I will keep the wobbly one for a spare. Hope this helps someone.
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Kalahari



Joined: 03 Feb 2005
Posts: 275
Location: Pulaski, TN

PostPosted: 02/17/2010 12:21 pm    Post subject: Reply with quote

So after 4 months I'm still liking my TW Shafts. I wouldn't say they are 100% vibe free, but I have no intention of returning or rebalancing them. I'd say it is very minor and I'm still not 100% sure it's not the used set of Wrangler HPs I've got on there. I had a front tire get out of round or become unbalanced. When I finally swapped it with the spare the majority of my vibe went away.
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RedD2



Joined: 25 Aug 2004
Posts: 893
Location: Franklin, TN

PostPosted: 02/17/2010 10:16 pm    Post subject: Reply with quote

It probably isn't the shafts that are giving you guys vibrations, it's the LT230. It's going to have vibrations with a heavy shaft(s) put on it after it's a few years old and has some miles on it. It's just the nature of the LT230, the outputs get loose and the heavy shaft will cause the vibrations...

If that's something that bothers you rebuild the front with u joints and centering ball kit you can grease and run a d1/rrc u jount to u joint rear...
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